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FRTB-ZH1 Cap Assembly Machine

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Product Application

This high-performance cap assembly machine is the preferred choice for cap factories, packaging companies, food producers, and pharmaceutical plants, delivering efficiency and reliability.


Performance Characteristics

1. Automated Assembly Process

  • Sequential feeding of Workpiece 1 and Workpiece 2 through precision-aligned conveyor system

  • Automated transfer to main assembly unit for seamless component integration

  • Final product counting and ejection through dedicated discharge port

  • Complete closed-loop assembly cycle for maximum efficiency

2. Versatile Combination Capabilities

  • Dual-function assembly system for:

    • Complete joining of two separate cap components

    • Precision combination of multiple cap sub-assemblies

  • Universal design accommodates various cap configurations

3. Process Advantages

  • Continuous high-speed operation with minimal downtime

  • Precision alignment ensures consistent product quality

  • Flexible system adapts to diverse production requirements

  • Automated counting system provides accurate production tracking


Key Technical Parameters

Specification of cap

Φ20-50 mm/Customized

Machine capacity

6000 PCS/HOUR

Power voltage

220V, single phase, 50-60Hz

Total power

1.5 KW

External dimension

2100*1300*1700 mm³

G/N Weight

650/550 KGS

Air pressure

0.6-0.8 Mpa


Machine Description

1. Application Scope

This advanced cap liner insertion machine is specifically designed for:

  • Cap manufacturing facilities

  • Liner production plants

  • Pharmaceutical packaging lines

  • Food processing packaging

  • Daily chemical product packaging

  • General packaging industries

2. Control System

  • Integrated Siemens PLC with HMI touchscreen control

  • Variable frequency drive (VFD) technology enables:

    • Customizable parameter settings

    • Broad application range

    • Intuitive operation

    • Consistent operational stability

    • Simplified cleaning procedures

    • Low-maintenance design

    • Extended service life

3. Drive Mechanism

  • Robust mechanical transmission system ensures:

    • Reliable long-term operation

    • Smooth performance consistency

    • Compatibility with multiple cap specifications

4. Feeding System

  • European standard-compliant vibratory cap feeders

  • PLC-integrated conveyor belt system

  • Quick-change sensor connectors for:

    • Simplified maintenance

    • Future upgrade flexibility

    • Reduced downtime

5. Quality Assurance

  • Zero-defect processing guarantee:

    • No surface wear or scratches

    • Elimination of pressure marks

    • Complete oil/grease-free operation

    • Prevention of component deformation

  • Automatic rejection of non-conforming products

6. Production Management

  • Automated batch counting system with:

    • Programmable quantity presets

    • Auto-stop at target quantity

    • Reset function for continuous operation

  • Precision discharge mechanism


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