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Automatic Cap Assembly & Leakage Detection Machine

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Product Application

This high-performance cap assembly machine and leakage testing device is the preferred choice for cap factories, packaging companies, food producers, and pharmaceutical plants, delivering efficiency and reliability.


Process Workflow
Workpiece 1, Workpiece 2 are sequentially aligned and fed into the conveying unit. They then move into the machine’s combining unit for assembly. Once processed, the finished caps are discharged through the outlet, completing the entire assembly cycle.


Key Benefits

  • Enhanced Efficiency - Streamlines the production process for optimal performance.

  • Labor Savings - Reduces manual handling, lowering operational costs.


Key Technical Parameters

Specification of cap

Φ20-50 mm/Customized

Machine capacity

120-140 PCS/MIN

Power voltage

220V, single phase, 50-60Hz

Total power

3.2 KW

G/N Weight

800/600 KGS

Air pressure

0.6-0.8 Mpa


Product Description

Our advanced leak detection system utilizes both positive and negative pressure testing to accurately verify bottle cap integrity and sealing performance. The dual-pressure methodology ensures comprehensive detection of any micro-leakage that could compromise product quality.

This high-performance cap assembly machine is the preferred choice for cap factories, packaging companies, food producers, and pharmaceutical plants, delivering efficiency and reliability.


Key Features

Dual-Pressure Testing Technology

  • Simultaneous positive & negative pressure application

  • Detects even minute leaks (≥0.5ml/min)

  • Verifies complete cap-to-bottle sealing integrity

High-Speed Performance

  • Testing capacity: 100-120 bottles/minute

  • Continuous inline operation capability

  • <0.1% false rejection rate

Precision Detection System

  • Digital pressure sensors with 0.01% accuracy

  • Automatic pass/fail determination

  • Real-time pressure curve monitoring

Automated Operation

  • PLC-controlled testing sequences

  • Touchscreen HMI for parameter adjustment

  • Automatic rejection of defective units

Universal Compatibility

  • Adjustable for various bottle neck sizes

  • Suitable for PET, glass, and other containers

  • Quick changeover between formats


Industry Applications

  • Beverage production lines

  • Pharmaceutical packaging

  • Cosmetic containers

  • Food packaging QA


This leak detection solution combines German sensor technology with Japanese precision mechanics to deliver unmatched testing reliability for critical packaging applications. The system's high throughput and accuracy make it ideal for modern production lines requiring zero-defect quality assurance.


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0086 19884639187
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