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Automatic 4-Component Bottle Cap Assembly Machine

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Product Application

This high-performance cap assembly machine is the preferred choice for cap factories, packaging companies, food producers, and pharmaceutical plants, delivering efficiency and reliability.


Process Workflow
Workpiece 1, Workpiece 2, Workpiece 3 and Workpiece 4 are sequentially aligned and fed into the conveying unit. They then move into the machine’s combining unit for assembly. Once processed, the finished caps are discharged through the outlet, completing the entire assembly cycle.


Key Benefits

  • Enhanced Efficiency - Streamlines the production process for optimal performance.

  • Labor Savings - Reduces manual handling, lowering operational costs.

Specification of cap

Customized

Machine capacity

5000-1000 PCS/HOUR

Power voltage

220 V

Total power

3.2 KW

External dimension

3350*2550*1950 mm³

G/N Weight

1100/900 KGS

Air pressure

0.6-0.8 Mpa


Machine Description

1. Application Scope
A fully automatic 4-component cap assembly machine designed for cap manufacturers, packaging facilities, and food/pharmaceutical production lines.

2. Intelligent Control System

  • Equipped with Siemens PLC and touchscreen interface

  • Features variable frequency drive technology for precise speed control

  • Offers flexible parameter settings with wide application range

  • Ensures stable operation with easy maintenance and cleaning

3. Precision Drive Mechanism

  • Mechanical transmission system guarantees reliable performance

  • Compatible with multiple cap specifications and sizes

4. Quality Assurance

  • Zero-defect assembly process prevents

    • Surface scratches

    • Deformation

    • Grease contamination

    • Pressure marks

  • Automatic rejection of defective components

5. Automated Production Control

  • Integrated batch counting system with:

    • Preset quantity function

    • Auto-stop at target count

    • Reset capability

  • Real-time production monitoring via touchscreen

6. Smart Operation Features

  • Visual process flow display

  • Automatic fault diagnosis

  • User-friendly interface

7. Safety & Efficiency Functions

  • Auto-stop during cap shortage

  • Self-restart when caps are replenished

  • Continuous operation capability

8. Hygienic Design

  • GMP-compliant construction

  • Prevents material contamination

  • Eliminates need for post-assembly sterilization


Key Advantages

  • 30-50% increased production efficiency

  • 99.5% correct orientation rate

  • Adaptable to 50+ cap specifications

  • Reduces labor costs by 60-80%

  • 24/7 continuous operation capability


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Tina-Sales Manager

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0086 19884639187
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