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Overview
A fully automated system designed for precision filling of spiral caps with silica gel and subsequent heat sealing. This machine eliminates manual processes, significantly improving production efficiency and consistency.
Key Features
1. End-to-End Automation – Integrates cap sorting, feeding, silica gel dispensing, liner die-cutting, insertion, heat sealing, defect detection, rejection, and counting in a single production line.
2. Advanced Control System – Powered by a Siemens PLC and HMI with variable frequency drive technology for adjustable operation, wide compatibility, and stable performance.
3. High-Speed Cap Handling – Utilizes a vibratory bowl feeder to automatically orient and feed caps (open-end up) into the processing line.
4. Precision Sealing Mechanism – Processes liner material from a continuous roll, die-cutting and inserting it into the cap before heat sealing for a secure closure.
5. Quality Control – Ensures caps remain undamaged (no scratches, dents, or contamination). Caps without silica gel or liners are automatically rejected to prevent material waste.
6. Batch Counting & Automation – Programmable batch quantities with auto-stop functionality upon reaching preset counts. Resettable for continuous operation.
7. High Production Capacity – Output of 4,000 units per hour.
8. Safety & Compliance – Meets international standards for environmental, mechanical, and electrical safety. Includes protective covers, overload protection, and emergency stop functions.
9. Modular & Service-Friendly – Quick-disconnect sensor cables and standardized wiring for easy maintenance and part replacement.
Key Technical Parameters
Specification of cap | Φ20-50 mm/Customized |
Machine capacity | 3600-4000 PCS/HOUR |
Power voltage | 380V, 3 phases, 50-60Hz |
Total power | 4.5 KW |
External dimension | 4450*2100*2000 mm³ |
G/N Weight | 1350/1250 KGS |
Air pressure | 0.6-0.8 Mpa |
Key Advantages
Reliable Performance: Robust mechanical drive system ensures consistent operation across various cap sizes.
Waste Reduction: Automated rejection of defective caps before sealing minimizes material loss.
User-Friendly: Intuitive controls, easy cleaning, and low maintenance requirements.
Ideal for pharmaceutical, nutraceutical, and chemical industries requiring secure, tamper-evident closures.
Overview
A fully automated system designed for precision filling of spiral caps with silica gel and subsequent heat sealing. This machine eliminates manual processes, significantly improving production efficiency and consistency.
Key Features
1. End-to-End Automation – Integrates cap sorting, feeding, silica gel dispensing, liner die-cutting, insertion, heat sealing, defect detection, rejection, and counting in a single production line.
2. Advanced Control System – Powered by a Siemens PLC and HMI with variable frequency drive technology for adjustable operation, wide compatibility, and stable performance.
3. High-Speed Cap Handling – Utilizes a vibratory bowl feeder to automatically orient and feed caps (open-end up) into the processing line.
4. Precision Sealing Mechanism – Processes liner material from a continuous roll, die-cutting and inserting it into the cap before heat sealing for a secure closure.
5. Quality Control – Ensures caps remain undamaged (no scratches, dents, or contamination). Caps without silica gel or liners are automatically rejected to prevent material waste.
6. Batch Counting & Automation – Programmable batch quantities with auto-stop functionality upon reaching preset counts. Resettable for continuous operation.
7. High Production Capacity – Output of 4,000 units per hour.
8. Safety & Compliance – Meets international standards for environmental, mechanical, and electrical safety. Includes protective covers, overload protection, and emergency stop functions.
9. Modular & Service-Friendly – Quick-disconnect sensor cables and standardized wiring for easy maintenance and part replacement.
Key Technical Parameters
Specification of cap | Φ20-50 mm/Customized |
Machine capacity | 3600-4000 PCS/HOUR |
Power voltage | 380V, 3 phases, 50-60Hz |
Total power | 4.5 KW |
External dimension | 4450*2100*2000 mm³ |
G/N Weight | 1350/1250 KGS |
Air pressure | 0.6-0.8 Mpa |
Key Advantages
Reliable Performance: Robust mechanical drive system ensures consistent operation across various cap sizes.
Waste Reduction: Automated rejection of defective caps before sealing minimizes material loss.
User-Friendly: Intuitive controls, easy cleaning, and low maintenance requirements.
Ideal for pharmaceutical, nutraceutical, and chemical industries requiring secure, tamper-evident closures.
